Coal Fired Power Generation
Introduction
History
Coal Fired Power Generation Technologies
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Pulverized Coal System
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Cyclone Furnaces
Environmental Impacts
References
Introduction:
The use of electricity has been an essential part of the U.S. economy
since the turn of the century. Coal power, an established electricity source
that provides vast quantities of inexpensive, reliable power has become
more important as supplies of oil and natural gas diminish. In 1995, Coal
burning produced about 55% of the electricity generated in the U.S. In
addition, know coal reserves are expected to last for centuries at current
rates of usage.
Coal power is a rather simple process. In most coal fired power plants,
chunks of coal are crushed into fine powder and are fed into a combustion
unit where it is burned. Heat from the burning coal is used to generate
steam that is used to spin one or more turbines to generate electricity.
History:
Coal has played a major role in electrical production since the first
power plants that were built in the United States in the 1880's. The earliest
power plants used hand fed wood or coal to heat a boiler and produce steam.
This steam was used in reciprocating steam engines which turned generators
to produce electricity.
In 1884, the more efficient high speed steam turbine was developed by
British engineer Charles A. Parsons which replaced the use of steam engines
to generate electricity.
In the 1920s, the pulverized coal firing was developed. This process
brought advantages that included a higher combustion temperature, improved
thermal efficiency and a lower requirement for excess air for combustion.
In the 1940s, the cyclone furnace was developed. This new technology
allowed the combustion of poorer grade of coal with less ash production
and greater overall efficiency.
Presently, coal power is still based on the same methods started over
100 years ago, but improvements in all areas have brought coal power to
be the inexpensive power source used so widely today.
Coal Fired Power Generation Technologies:
The concept of burning coal that has been pulverized into a fine powder
stems from the belief that if the coal is made fine enough, it will burn
almost as easily and efficiently as a gas. The feeding rate of coal according
to the boiler demand and the amount of air available for drying and transporting
the pulverized coal fuel is controlled by computers. Pieces of coal
are crushed between balls or cylindrical rollers that move between two
tracks or "races." The raw coal is then fed into the pulverizer along with
air heated to about 650 degrees F from the boiler. As the coal gets crushed
by the rolling action, the hot air dries it and blows the usable fine coal
powder out to be used as fuel. The powdered coal from the pulverizer is
directly blown to a burner in the boiler. The burner mixes the powdered
coal in the air suspension with additional pre-heated combustion air and
forces it out of a nozzle similar in action to fuel being atomized by a
fuel injector in modern cars. Under operating conditions, there is enough
heat in the combustion zone to ignite all the incoming fuel.
Cyclone furnaces were developed after pulverized coal systems and require
less processing of the coal fuel. They can burn poorer grade coals with
higher moisture contents and ash contents to 25%. The crushed coal feed
is either stored temporarily in bins or transported directly to the cyclone
furnace. The furnace is basically a large cylinder jacketed with water
pipes that absorb the some of the heat to make steam and protect the burner
itself from melting down. A high powered fan blows the heated air and chunks
of coal into one end of the cylinder. At the same time additional heated
combustion air is injected along the curved surface of the cylinder causing
the coal and air mixture to swirl in a centrifugal "cyclone" motion. The
whirling of the air and coal enhances the burning properties producing
high heat densities (about 4700 to 8300kW/m2) and high combustion temperatures.
The hot combustion gases leave the other end of the cylinder and enter
the boiler to heat the water filled pipes and produce steam. Like in the
pulverized coal burning process, all the fuel that enters the cyclone burns
when injected once the furnace is at its operating temperature. Some slag
remains on the walls insulating the burner and directing the heat into
the boiler while the rest drains through a trench in the bottom to a collection
tank where it is solidified and disposed of. This ability to collect ash
is the biggest advantage of the cyclone furnace burning process. Only 40%
of the ash leaves with the exhaust gases compared with 80% for pulverized
coal burning. Cyclone furnaces are not without disadvantages. The coal
used must have a relatively low sulfur content in order for most of the
ash to melt for collection. In addition, high power fans are required to
move the larger coal pieces and air forcefully through the furnace, and
more nitrogen oxide pollutants are produced compared with pulverized coal
combustion. Finally, the actual burner requires yearly replacement of its
liners due to the erosion caused by the high velocity of the coal.
Environmental Impacts:
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Coal mining causes severe erosion, resulting in the leaching of toxic chemicals
into nearby streams and aquifers, and destroys habitants.
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About two-thirds of sulfur dioxide, one-third of carbon dioxide emissions
and one quarter of the nitrogen oxides emissions in the U.S. are produced
by coal burning.
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Coal burning also results in the emission of fine particles matter into
the atmposhere.Nitrogen oxide and fine airborne particles exacerbate asthma,
reduce lung function and cause respiratory diseases and premature death
for many thousands of Americans.
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Smog formed by nitrogen oxide and reactive organic gases causes crop, forest
and property damage. Sulfur dioxide and nitrogen oxides both combine with
water in the atmosphere to create acid rain. Acid rain acidifies the soils
and water killing off plants, fish, and the animals that depend on them.
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Global warming is mainly caused by carbon dioxide emissions and is responsible
for at least half of the warming.
References:
http://starfire.ne.uiuc.edu/~ne201/1996/kawka/conc.html-conclusion
http://starfire.ne.uiuc.edu/~ne201/1996/kawka/tech.html-Current technology
http://starfire.ne.uiuc.edu/~ne201/1996/kawka/history.html-History
and Background
http://www.geology.utoledo.edu/programs/courses/2020/MN/c.htm-Coal
http://www.utilityguide.com/1common/coal.html-Utility Guide Coal
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